The environment surrounding the pharmaceutical industry is becoming increasingly severe. Cost reduction of pharmaceutical products, restructuring efforts at multinational pharmaceutical companies, and compliance with global harmonization through the adoption of GMPs--all of these suggest that pharmaceutical companies need to adjust themselves to the changing times. JGC has extensive experience in the area of solid dosage plants for various dosage forms, including injectable, solid dosage, ophthalmic solutions, as well as others, as a leading pharmaceutical engineering company. A key aspect of JGC’s engineering is the persistent effort to expand its knowledge base and experience, and update GMP-compliant methods for each country based on the latest worldwide data. Drawing on its diverse engineering capabilities, JGC develops an optimum plan with the best investment efficiency in order to meet the requirements of the client. This is the approach taken by JGC toward secondary manufacturing plant engineering of which the company stands proud.

Eli Lilly Japan K.K.
Kobe/Japan (1995)

• From basic planning to validation
  

• Automation of hypodermic syringe manufacture.
• Compact and simple layout.

Otsuka Pharmaceutical Co., Ltd.
Tokushima/Japan (1999)

• From basic planning to validation

• cGMP-compliant state-of-the-art automated facility.
• Automated handling from raw materials Utilization of portable hopper/vertical transportation system by using storage for raw materials, products/utilization of stacker crane for transportation between manufacturing processes.

Taisho Pharmaceutical Co., Ltd.
Investigational New Drug Building
Saitama/Japan (1999)

• From basic plant concept to validation
  

• Manufacturing facility exclusively for the investigational new drug in response to the globalization of pharmaceutical product development.
• Materialized Enables the simultaneous manufacturing of multi-products by using the unidirectional flow layout.

Santen Pharmaceutical Co., Ltd.
Shiga/Japan (2001)

• From basic planning to validation (OQ)
  

• Ophthalmic solution manufacturing plant using blow-fill type filler.
• Construction completed within very short period by innovative construction method.

Fuji Pharmaceutical Co., Ltd.
Toyama/Japan (2002)

• From basic plant concept to validation
  

• Injectable solution manufacturing plant for manufacture of various solutions including hormonal drugs.

Sumitomo Pharmaceuticals Co., Ltd.
(Current name: Dainippon Sumitomo
Pharma Co., Ltd.)
Oita/Japan (2003)

• From basic design to validation (OQ)
  

• Specific technology for powder handling under sterile conditions applied
• Custom-made filling machine
• JGC-originated containment technology applied
• Fast track completion (21 months)

Ono Pharmaceutical Co., Ltd.
Shizuoka/Japan (2004)

• From conceptual design to validation

• Installation of two (2) vial lines within one plant
• Adbvanced and automated plant based on cGMP and EU-GMP compliance
• Energy-saving and environmental issues (papaer-less) measures adopted
• Lyo., Automatede Loading System and HVAC design based on CFD Study

Mochida Pharmaceutical Co., Ltd.
(Current name: Mochida Pharmaceutical
Plant Co., Ltd.)
Tochigi/Japan (2004)

• From basic design to validation

• Compliance with cGMP, WHO-GMP
• Full automation in critical area (Grade A)
• High productivity & flexible production for various dosage forms
• High level of environmental protection & energy saving

Dainippon Sumitomo Pharma Co,.Ltd.
Mie/Japan (2007)

• From Conceptual Design through Validation

• Functional separation of the corridor throughly to prevent crossover contamination.
• Container transportation by Stacker Crane completely to separate people and material flow.

Taisho Pharmaceutical Co.,Ltd.
Saitama/Japan (2006)

• From Conceptual Design through Validation

• The filling and packaging line has line speeds up to 1200 bottles/min..(The fastest production line in the world)
• The production system has a flexibility to be able to produce many varieties of health drink.

Kanae Corporation
Hyogo/Japan (2008)

• From basic planning tovalidation

• With Packaging Technical Development Laboratory
• Multi-purpus
• Considerate of Environment(Solar-power, Green belt)